Besides adding storage to the mudroom, Handy Hubby was also busy this past weekend prepping the walnut slab for installation.
If you’ll remember from the recent purchases post, we bought an unfinished walnut slab choosing to finish and install it ourselves to save >$800. We ordered a clear walnut butcher block slab measuring 1.5″ x 105″ x 42″. We shelled out $1,250 for the island countertop and that price included shipping. It definitely wasn’t cheap but we were willing to spend the money on a high quality slab that we knew would ‘make’ the room and get tons of daily use as well. After tons of research and price comparisons, we discovered that the $1,250 was actually a great price for a large slab of walnut {the island is 9′ long!}. In fact, we received more than one quote that came back in the $4,000-$5,000 range! So, we placed our order with Hardwood Lumber Company.
Well, the slab arrived last week with detailed instructions. The manufacturer recommended that the butcher block be installed within 7 days of arrival to avoid warping and bowing, so here’s what quickly followed to ensure a timely installation…
HH sanded the top and edges with a Bosch random orbital sander. First, he used 280 grit sandpaper and wiped the wood down with tack cloth. Next, he used 320 grit sandpaper for a smooth finish and cleaned up the slab with tack cloth once again.
HH used a 4″ Purdy natural bristle brush to apply the sealer. We chose Waterlox sealer in a medium sheen. {According to the sales rep at Woodcraft, the medium sheen is a glossier finish than satin but not as glossy as their high gloss version.} The bottom of the butcher block received two coats of sealer while the top and edges got four coats. Waterlox recommends waiting 24 hours between each coat.
Here’s the unfinished, sanded walnut slab before Waterlox…
And here it is after a few coats of Waterlox…
Pretty amazing, right?! See how the sealer brings out the wood grain and gives it a nice sheen? So rich.
Yes, that’s Everett in his Spiderman helmet reflecting off the butcher block.
I will say one thing about Waterlox – it stanks!! Be warned. It’s worse than any polyurethane I’ve smelled. I know it has that VOC compliant badge of approval on it but I wouldn’t have wanted to use this stuff in the house while we were living there.
HH opened the windows and ran a floor fan all week to help air out the house. If you’re thinking of using Waterlox in your home, I’d highly recommend shacking up elsewhere for several days. Better yet, apply it outside or in the garage.
While waiting in between coats of sealer, HH set to work prepping the island for installation. I’ll delve into the details of that in another post shortly. For now, here’s a quick sneak peek.
Stay tuned…
Good news = we’re making loads of progress! Bad news = I’m having a hard time keeping progress posts up to speed!
FYI – We were awarded a 10% discount for documenting the finishing and installation of our walnut butcher block on House*Tweaking. Regardless, we would have chosen to work with the same company and purchase the same walnut butcher block after researching our options and receiving several quotes from other businesses.
images: Dana Miller for House*Tweaking
DIY, renovation